Resistwel Industries, sister concern of Resistwel Industries was the first company to manufacture Water-Cooled Kickless Cables for spot welding applications. Formed in 1970 by Mr. R. V. Malhotra, Resistwel Industries has recorded steady growth and is arguably India’s leader when it comes to cables for Resistance Welding Applications.

Our cables can be found in all of India’s leading car manufacturers and by working together as a team with our clients we have been able to constantly re-modify designs and manufacturing processes for the betterment of the Resistance Welding Industry.

We have the good will of all our clients and we are dedicated to achieving the same on a global basis.

WATER COOLED KICKLESS CABLES

Resistwel is proud of its advanced design in alternate polarity cables. Our high quality standards and simple, exclusive and efficient design have been proven for the past 3 decades.

Features

• End Connections are machined from solid electrolytic copper bar stock, which gives mechanical strength and high conductivity.
• Alternate positioning of copper conductors to maintain equal distribution of water flow throughout the cable.
• Unique end connection design with large un-obstructed water flow passage.
• Individual sockets for the ropes at the end connections. Each of the six ropes are first crimped and then soldered to their positions.
• Perfect separation of +ve and –ve by triangular perforated insulation tube makes desired space between the cable and the outer hose, which contribute to highest flexibility and uniform water-cooling of the conductor ropes.
• Each copper rope is made from 33 SWG hard-pitched electrolytic copper wires for greater flexibility and reduced wear points.
• The entire cable is arranged in such a way so that it attains the least possible inductive reactance and impedance.
• Single clamp on each side for easy movement.
• Long life, which is the true basis of evaluating any cable.

There options of hoses are available to meet your exact application

• Extra flexible for extreme bending operations
• Light duty
• Tough anti-abrasion cover

Standard Sizes available

• 300, 350, 375, 400 and 500 MCM

Standard Length

• Upto 4 mtrs

End Connections

• End connections can be made as per drawings provided by the client.

To order the type of end connection you need, you have to give us the dimensions of A, B, C, D and E (1/4" BSP or 1/4" NPT).

WATER COOLED SECONDARY SUB / JUMPER CABLES

• Water-cooled jumpers are manufactured using flexible copper ropes arranged in concentric layout to minimize “Skin Effect”.
• Full-length spring is placed through the entire length of the cable to ensure free flow water passage. Acute bending and kinking will not reduce water flow.
• The copper conductor assembly is crimped and then soldered.
• Strain relief flared copper tube at the end connection joint, which prevents annealing and solder wicking of copper conductors, which is often the cause of pre-mature failure.

End Connections

• Various types of end connections available – straight, pin, threaded and bend types available

NEW!!

Robotic Application Kickless Cables
Robotic Application Single Conductor Cables.

Resistwel Industries has now developed Cables for Robotic Applications. For more Information contact us. The cables are designed to stand high stress and extreme flexibility features to attain longer life thus deriving maximum number of weld spots.

AIR COOLED CABLES / FLEXIBLES

• Automotive welding application
• Terminals made as per drawings
• Strain releif collar
• Anti-abrasion sleeve
• Copper, Tinned Copper or Aluminum

LAMINATED SHUNTS

Resistwel offers custom made flexible laminated shunts. Both Press Welded and Riveted type of shunts are manufactured.

Shunts are manufactured using Copper / Tinned Copper. Aluminum can also be used on customer request.

Each shunt is manufactured using its individually manufactured dye to attain desired shape and uniformity. This ensures that each shunt gives the maximum efficiency always.

Available in “S”, “L”, “U”, “J”, “V” and “C” shapes. Other shapes available on client request.